Precision Design for Stable, Uniform, and Sterile Compounding

In the pharmaceutical, biotechnology, and sterile injectable industries, the manufacturing and formulation of solutions and liquid products is one of the most critical production stages. Understanding this sensitivity, Behin Afzar Saz Pooya Co. designs and manufactures advanced formulation systems that offer high precision, uniformity, and sterilization capabilities in full compliance with international standards.

Technical Features of Formulation Systems

• Material: Constructed from Stainless Steel 316L or 304 with sanitary internal surface finishing ($Ra \leq 0.4 \mu m$).

• Agitation: Powerful central or side agitators with magnetic coupling options for uniform mixing.

• Dual Agitation: Capability to install dual (top and bottom) agitators for complex formulas.

• Process Control: Precise monitoring of temperature, pressure, mixing speed, and process time.

• Sterility: Integrated CIP/SIP systems for automated washing and sterilization.

• Integration: Connectivity to weighing, dosing, and filtration systems.

• Automation: Equipped with PLC control panels and HMI displays with comprehensive data logging.

Capabilities and Facilities

• Vessels: Pressure or vacuum vessels featuring heating and cooling jackets.

• Inlets: Hygienically designed inlets for solid, liquid, and gas raw materials.

• Instrumentation: Integrated level controls, temperature, pH, conductivity, and turbulence sensors.

• Customization: Modular design with full customization based on specific product or process requirements.

Applications

• Formulation of liquid drugs, syrups, injectables, and sterile solutions.

• Manufacturing of biological solutions and cell culture media.

• Preparation of emulsions, suspensions, and multi-phase solutions.

• Precise compounding of Active Pharmaceutical Ingredients (APIs) with excipients in a strictly controlled environment.

Competitive Advantages

• Compliance: Precision design based on GMP standards and FDA requirements.

• Consistency: Reduced human error and increased product reproducibility.

• Traceability: Full traceability of production data.

• Connectivity: Seamless integration with filling, filtration, and packaging lines.

• Lifecycle Support: Comprehensive support during design, testing, validation (FAT/SAT), and operator training.

Behin Afzar Saz Pooya’s manufacturing and formulation systems are the smart choice for precision, hygiene, and reproducibility in drug and biological product manufacturing. Contact us for technical catalogs or consultation on formulation line design.