Precise Control of Fermentation Processes for Sustainable Bio-production

The fermenter is the heart of fermentation processes in the production of biomaterials, microbial drugs, enzymes, organic acids, and recombinant compounds. Behin Afzar Saz Pooya Co., leveraging industrial experience and bio-engineering knowledge, designs and manufactures a full range of advanced fermenters for laboratory, pilot, and industrial applications.

Classification of Pooya Fermenters

1. Laboratory Fermenter

• Capacity: 1 to 20 liters.

• Applications: Ideal for academic research, process development, and media optimization.

• Control: Equipped with precise control for temperature, pH, Dissolved Oxygen (DO), pressure, agitation speed, and aeration.

• Interface: Features a touch-screen HMI with data logging and PC connectivity capabilities.

2. Pilot Fermenter

• Capacity: 20 to 500 liters.

• Purpose: Designed for technology transfer from research scale to production.

• Features: Integrated CIP/SIP systems, magnetic coupling agitators, and digital displays.

• Connectivity: Capable of integrating with gas injection, feeding, and filtration systems.

3. Industrial Fermenter

• Capacity: 500 to 5,000+ liters (Customizable).

• Applications: Suitable for industrial production of antibiotics, vaccines, probiotics, and enzymes.

• Standards: Designed in full compliance with GMP and FDA requirements.

• Automation: Continuous performance with advanced control systems and full automation; process monitoring with central control room connectivity.

Technical Specifications

• Material: Constructed from Stainless Steel 316L with sanitary, polished internal surfaces.

• Process Control: Precise monitoring of temperature, pH, DO, agitation speed, and pressure.

• Inlets: Gas and feed inlets equipped with sanitary valves and precision injection systems.

• Cleaning & Sterility: Equipped with automated sterilization (SIP) and cleaning (CIP) systems.

• Agitation: Magnetic or mechanical agitators designed for sensitive cultures.

• Control System: PLC control panel and HMI display for real-time adjustment and monitoring.

Applications

• Microbial production of fermented drugs, probiotics, and vitamins.

• Cultivation of bacteria, yeasts, and fungi in controlled environments.

• Production of enzymes and biomaterials in the bio-industry.

• Manufacturing of bioethanol, biopolymers, and food additives.

Competitive Advantages

• Engineering Excellence: Designs aligned with real-world industrial processes.

• Optimization: High precision in culture condition control to optimize yield.

• Modularity: Modular design for future upgrades or peripheral equipment integration.

• Maintenance: Ease of cleaning, maintenance, and comprehensive technical support.

• Full Lifecycle Services: Support for installation, performance testing, training, and validation.

Achieve the highest efficiency, safety, and precision in your fermentation processes with Behin Afzar Saz Pooya’s advanced fermenters. Contact us for consultation, technical specifications, and pricing.